Gantry Type High Speed 5-Axis Machine Center
- Gantry Type
- Box in Box Symmetrical Design
- Column and Base One-Piece Design
- X/Y-Axis Linear Motor Drive
- Feedrate: 60m/min
- Direct-Drive Motor Two-Axis Milling Head

High Rigidity Structure Design

Gantry type design, all axial components (X/Y/Z/B/C axis) is movement on the top of the column. 

The work piece is fixed on the table so that the weight of the work piece does not affect the machine performance.


Column and Base One-Piece Design


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Improves the overall structural rigidity 

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Heat deformation will be minimized even after long period of usage.


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Ensure the stability of precision and mechanical performance

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Box-in-Box Symmetrical Design



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Box-in-box design had spindle locating at the center of crossbeam and saddle.
Symmetrical construction makes the machine less susceptible to adverse ambient conditions.

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Box-in-box design minimizes thermal displacement and ensures excellent precision during working hours.
Heat deformation will be minimized even after long period of usage.


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Y-axis with 4 linear guide ways, the two tracks on XY plan and YZ plan to support Ram & Saddle, which could reach optimize dynamic characteristics.

Z-axis equipped with 4 linear guide ways on two side of the slider, each side undertake the same cutting force, which balance design would enhance the machine lifetime and accuracy.

Dual ball screw and dual counterbalance system in Z axis, its stable structure for high speed cutting purpose.

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X/Y-Axis Linear Motor Drive

 Linear motor drive  Repeatibility Accuracy  High Acceleration

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From Germany: High speed & high accuracy. Error:0.4 μm

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1. Feedrate up to 60 m/min
2. Backlash free offers high positioning accuracy
3. Direct transmission
4. Free of wear due to friction free drive concept
5. Simple structure / Long-term accuracy / Easy maintenance



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Direct-Drive Motor 2-Axis Milling Head

 Direct-Drive Motor  Repeatibility Accuracy  High Speed



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- Italian modular design 2-axis milling head, easy maintenance
- Symmetric "open frame" innovative design made in GGG40 modular cast iron for head
- Dedicated "Direct-Drive" torque motor with integrated water cooling system for B/C axis.Free of wear due to friction free drive concept
- Double row crossed roller bearing support achieving excellent rigidity and accuracy for B/C axis
Using high‐resolution, high‐precision encoder for B/C axis.
- Free of wear due to friction free drive concept

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TCH-19
Specialized design for plastic Injection mold.
Three kinds of torque motor drive two axis milling head.
1.Fork type modular design , easy maintenance, easy to disassemble .
2.B、C-axis use Torque motor direct drive with high-speed, high-torque.
3.Remove the traditional wear parts,(worm and worm gears, belts....)no backlash no wear and achieve long lasting accuracy .
4.Hydraulic disc brake system with tightly locked rotation axis can satisfy any position milling.
5.Longer spindle extension 200mm and 185mm , suitable deep cavity milling and reduce interference range.



TCH-L13 EVO
Small size , Less interference range.
Suitable for plastic injection mold applications.
1.A, C-axis use Torque motor direct drive with high-speed, high-torque.
2.Remove the traditional wear parts,(worm and worm gears, belts....)no backlash no wear and achieve long lasting accuracy .
3.longer spindle extension 172mm, reduce interference range.


Automotive Applications

Plastic injection mold-1 Plastic injection mold-2 Plastic injection mold-3 Plastic Injection hot runners


Aerospace Applications

Aluminum High Removal

Specifications 

Specifications / Mold

Unit

Compact B-2516

Compact B-2522

Compact B-3222

X-axis Travel

mm

1600

2200

2200

Y-axis Travel

mm

2500

2500

3200

Z-axis Travel

mm

1250

1250

1250

Table

Table size

mm

2500x1600

2500x2200

3200x2200

T-slot size (width)

mm

22

22

22

Table load

Kg/m2

4000

4000

4000

Distance between spindle nose

mm

250-1500

250-1500

250-1500

Distance between column

mm

3250

3250

3250

Feedrare

X/Y/Z-axis drive mode

X/Y/Z

Linear motor/ Linear motor / Dual ball screws

X/Y/Z-axis rapid feedrate

m/min

60/60/50

60/60/50

60/60/50

Auto tool changer

Tool shank


HSK A63

HSK A63

HSK A63

Tool magazine capacity

Pcs

30

30

30

Max. tool weight

Kgs

8

8

15

Max. tool length

mm

350

350

350

Max. tool dimensions

mm

Ø 80

Ø 80

Ø 100


The Company reserves the right to change, with all the technical specifications of the contract-based technology. 

Michine Layout



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Compact B-2516

Compact B-2522

Compact B-3222

L(Length)

5300

5900

6120

W(Width)

6139

6139

6838

H(High)

5980

5980

5980


Working Area 

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Regional (mm)

Milling Head

Compact B

2516

Compact B

2522

Compact B

3222

A Distance between spindle nose to spindle nose (Y-Direction)

TCH-13(EVO)

1820

1820

2520

TCH-19(A63)

1754

1754

2425

TCH-19(A100)

1784

1784

2484

B Z-axis opening height


1500

C (Swing axis 90 °)

Z-Direction

TCH-13(EVO)

590

TCH-19(A63)

623

TCH-19(A100)

608

D Distance between spindle nose to table surface

TCH-13(EVO)

250

TCH-19(A63)

TCH-19(A100)

E Distance between spindle nose to spindle nose

(X-Direction)

TCH-13(EVO)

920

1520

1520

TCH-19(A63)

854

1454

1454

TCH-19(A100)

884

1484

1484

X X-axis Travel


1600

2200

2200

Y Y-axis Travel


2500

2500

3200

Z Z-axis Travel


1250

Standard

  • Heidenhain TNC-640 controllers. (X, Y, Z, A, C-five-axis Continuous)  
  • Heidenhain Handwheel –HR520. 
  • Europe 2-axis milling head TCH-19 (A63). 
  • European system of vertical spindle HSK A-63 24,000 RPM 
  • HSK A-63 30 tools magazine. 
  • X /Y axis Linear motor coolant system. 
  • 12 roller linear guideways (4 sets for X / Y / Z axis) 
  • 4 Heidenhain linear scale (2 sets for X-axis, 2 sets for Y / Z axis) 
  • The spindle and milling head coolant system. 
  • Spindle oil mist lubrication system. 
  • Cutting oil mist device. 
  • Front-type chip conveyor containing iron filings cars each 1 style. 
  • Front and rear working door safety interlock. (each type) 
  • Waterproof work light. 
  • Used in all meta international system of units (si) standards. 
  • Protection devices complete and reliable, work area safety, according to ISO 12100-1 & -2 1992. 
  • Electrical cabinet with air-conditioning system, filtration and ventilation installations and variety of electrical protection. 
  • Machine standard color. 

Option

  • THC-19 (A100) Modular 2-axis Milling Head + 15,000 RPM spindle. 
  • ATC System Magazine Capacity (option). 
  • (HSK-A100)-60 tools / (HSK-A63)-60 tools. 
  • Siemens-840D CNC controllers. 
  • Laser tool measuring system. 
  • Touch probe for work piece measuring. 
  • Coolant through spindle 20/30/40 bar. 
  • Transformer. 
  • Voltage stabilizer. 
  • Spiral-type chip conveyor on both side of worktable area. 
  • GPS(Global Pgm Setting) Hand wheel function. 
  • Blum form control comparison software. 
  • Automatic Kinematics 5-axis compensation function. 
  • Enclosed rooftop. 
  • Oil mist recovery system. 
Milling head

TCH-L13 (EVO)


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Milling Head (B&C Axis)
Torque Motor Driver

unit

TCH-L13 (EVO)

Rotation Angle B&C

rpm (360°/S)

50/50

Max. Torque: B&C

Nm

312/447

Clamping Torque: B&C

Nm

2000/2000

Measuring Resolution: B&C

Arc.sec

±3/±3

Rotation Angle B&C

+/-

±105°/±250°

Spindle

Tool Shank


HSK A63

Max. Speed

Rpm

24000

Spindle Power S1-100% (S6-40%)

Kw

28 (33)

Spindle Torque S1-100% (S6-40%)

Nm

39 (56)

TCH-19 (A63)



Milling Head (B&C Axis)
Torque motor driver

unit

TCH-19 (A63)

Rotation angle B&C

rpm (360°/S)

50/50

Max. torque: B &C

Nm

1100/900

Clamping torque: B &C

Nm

4000/4000

Measuring resolution: B &C

Arc.sec

±3/±3

Rotation angle B&C

+/-

±100°/±240°

Spindle

Tool Shank


HSK A63

Max.Speed

rpm

24000

Spindle Power S1-100% (S6-40%)

Kw

42 (55)

Spindle Torque S1-100% (S6-40%)

Nm

67 (87)

TCH-19(A100)


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Milling Head(B&C Axis)
Torque motor driver

unit

TCH-19(A100)

Rotation angle B&C

rpm(360°/S)

50/50

Max. torque: B &C

Nm

1100/900

Clamping torque: B &C

Nm

4000/4000

Measuring resolution:B &C

Arc.sec

±3/±3

Rotation angle B&C

+/-

±100°/±240°

Spindle

Tool Shank


HSK A100

Max.Speed

rpm

15000

Spindle Power S1-100%(S6-40%)

Kw

50(65)

Spindle Torque S1-100%(S6-40%)

Nm

96(124)