5-Axis Double Column Machine Center
-High rigidity one piece column and crossbeam structure.
-X/Y-Axis linear motor drive.
-Rapid feedrate:60m/min.
-Direct-drive motor two-axis milling head.
-High-speed 5-axis machine center

High rigidity structure design


 


-One-piece base and column with high rigidity, to show the best structural rigidity and stability of high speed cutting.
-European advanced FEM analysis and design optimization for higher rigidity and response.
-Three-axis use high-speed and heavy-duty roller linear guideway, can achieve excellent high-speed cutting dynamic and long lasting accuracy.
4 tons weight - high acceleration performance


X/Y-Axis Linear Motor Drive

 Linear motor drive  Repeatibility Accuracy  High Acceleration

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From Germany: High speed & high accuracy. Error:0.4 μm

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1. Feedrate up to 60 m/min
2. Backlash free offers high positioning accuracy
3. Direct transmission
4. Free of wear due to friction free drive concept
5. Simple structure / Long-term accuracy / Easy maintenance


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Specialized design for plastic injection mold Three kinds of Direct-drive motor two-axis milling head.

Direct-Drive Motor Repeatibility AccuracyHigh Speed



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1.Modular design:easy maintenance-(TCH-19).
2.Fewer parts(reduce gear / belt)
3.Free of wear due to friction free drive concept.
4.Simple structure / long-term accuracy / easy maintenance
5.Symmetric “open frame” innovative design made in GGG40 nodular cast iron for head.
6.Double row crossed roller bearing support achieving excellent rigidity and accuracy for B/C axis.
7.Using high‐resolution, high‐precision encoder for B/C axis.

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TCH-19
Specialized design for plastic Injection mold.
Three kinds of torque motor drive two axis milling head.
1.Fork type modular design , easy maintenance, easy to disassemble .
2.B、C-axis use Torque motor direct drive with high-speed, high-torque.
3.Remove the traditional wear parts,(worm and worm gears, belts....)no backlash no wear and achieve long lasting accuracy .
4.Hydraulic disc brake system with tightly locked rotation axis can satisfy any position milling.
5.Longer spindle extension 200mm and 185mm , suitable deep cavity milling and reduce interference range.



TCH-L13 EVO
Small size , Less interference range.
Suitable for plastic injection mold applications.
1.A, C-axis use Torque motor direct drive with high-speed, high-torque.
2.Remove the traditional wear parts,(worm and worm gears, belts....)no backlash no wear and achieve long lasting accuracy .
3.longer spindle extension 172mm, reduce interference range.

Automotive Applications

Plastic injection mold


Aerospace Applications

Lamp molds

Specifications 

Specifications / Mold

Unit

Focus 5-2022

Focus 5-2032

Focus 5-2040

X-axis Travel

mm

2200

3200

4000

Y-axis Travel

mm

2000

2000

2000

Z-axis Travel

mm

1000

1000

1000

Table

Table length

mm

2200

3200

4000

Table width

mm

1300

1300

1300

T-slot size (width)

mm

18

18

18

Table load

Kg

4000

4000

4000

Distance between column

mm

1650

1650

1650


Milling head

Unit

TCH-L13(EVO)

TCH-19(A63)

Application industry


Automotive

Aerospace

Distance between spindle nose to table surface

mm

-150-850

-170-830

Rotation speed A/C

Rpm(360°/S)

50

50

Max. acceleration:A/C

rad/s2

30

30

Max. torque A/C

Nm

312

447

Clamping torque:A/C

Nm

2000

2000

Positioning accuracy: A/C

Arc sec

±3

±3

Rotation angle:A/C

deg

±105°

±250°

Spindle

Tool Shank

Type

HSK-A63

HSK-A63

Spindle Max.Speed

Rpm

24000

24000

Spindle Power S1-100% (S6-40%)

Kw

28(33)

28(33)

Spindle Torque S1-100% (S6-40%) (S6-40%)

Nm

39(56)

39(56)

Freedrare

X/Y/Z-axis drive mode

X/Y/Z

Linear motor/ Linear motor / Dual ball screws

X/Y/Z-axis rapid feedrate

m/min

60/60/50

60/60/50

XX/Y/Z-axis acceleration

m/sec2

5

5

Auto tool changer

Tool shank


HSK A63

HSK A63

Tool magazine capacity

Pcs

32

32

Max. tool weightt

Kgs

8

8

Max. tool length

mm

300

300

Max. tool dimensions

mm

Ø 80

Ø 80


The Company reserves the right to change, with all the technical specifications of the contract-based technology. 

Michine Layout

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Focus 5-2022

Focus 5-2032

Focus 5-2040

L(Length)

7370

9370

10970

W(Width)

3837

3837

3837

H(High)

4700

4700

4700


Working Area 

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Regional (mm)

Milling Head

Focus 5-2022

Focus 5-2032

Focus 5-2040

A Distance Between column


1650

B Distance Between Spindle

nose to spindle nose

TCH-L13(EVO)

1320

TCH-19(A63-S)

1354

TCH-19(A100)

1284

C Distance Between Spindle

nose to spindle surface

TCH-L13(EVO)

-150

TCH-19(A63-S)

-130

TCH-19(A100)

-165

D Swing axis 90°spindle

nose to table surface

TCH-L13(EVO)

190

TCH-19(A63-S)

193

TCH-19(A100)

193

E Z-Axis opening height

TCH-L13(EVO)

850

TCH-19(A63-S)

870

TCH-19(A100)

835

X X - Axis Travel


2200

3200

4000

Y Y - Axis Travel


2000

Z Z - Axis Travel


1000

I Swing axis90°

TCH-L13(EVO)

1520

2520

3320

TCH-19(A63-S)

1554

2454

3254

TCH-19(A100)

1484

2484

3284


Standard

  • Heidenhain TNC-640 controllers (X, Y, Z, A, C-five-axis Continuous). 
  • Heidenhain Handwheel – HR520. 
  • European 2-axis milling head TCH-L13 (EVO) european spindle HSK A63 24000rpm. 
  • HSK A-63 32 tools magazine. 
  • Z-axis by the servo motor dual ball screw drive. 
  • 6 Roller linear guideways (X/Y/Z axis each 2 ). 
  • 3 Heidenhain linear scale (X/Y/Z axis each 1). 
  • Electrical cabinet temperature control device. 
  • X/Y linear motor - SPINDLE - D.D. motor cooler. 
  • Cutting oil-mist device. 
  • Spiral-type chip conveyor and rear-type chip conveyor containing iron filings cars each 1 style. 
  • Front and rear working door safety interlock (each type) 
  • Waterproof work said light. 
  • Machine all zero, parts and a variety of instrumentation unit of measurement used in all meta international system of units (si) standards. 
  • Guards complete workspace security concept, according to ISO 12100-1 & -2 1992. 
  • Electrical cabinet with a variety of electrical protection, filtration and ventilation installations and air-conditioning systems. 
  • Machine standard color. 

Option Accessories

  • THC-19 (A63) Modular 2-axis Milling Head + 24,000rpm spindle. 
    THC-19 (A100) Modular 2-axis Milling Head + 15,000rpm spindle.
  • Siemens-840D CNC controllers. 
  • ATC System Magazine Capacity 
    40 tools. / 60 tools.
  • Blum laser tool measuring system 
  • Blum touch probe for workpiece measuring 
  • GPS(Global Pgm Setting) Hand wheel function for moving direction by normal vector. 
  • Automatic Kinematics compensation system 
  • Coolant through spindle (CTS) 20/30/40 Bar 
Milling head

TCH-L13 (EVO)


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Milling Head (B&C Axis)
Torque Motor Driver

unit

TCH-L13 (EVO)

Rotation Angle B&C

rpm (360°/S)

50/50

Max. Torque: B&C

Nm

312/447

Clamping Torque: B&C

Nm

2000/2000

Measuring Resolution: B&C

Arc.sec

±3/±3

Rotation Angle B&C

+/-

±105°/±250°

Spindle

Tool Shank


HSK A63

Max. Speed

Rpm

24000

Spindle Power S1-100% (S6-40%)

Kw

28 (33)

Spindle Torque S1-100% (S6-40%)

Nm

39 (56)

TCH-19 (A63)



Milling Head (B&C Axis)
Torque motor driver

unit

TCH-19 (A63)

Rotation angle B&C

rpm (360°/S)

50/50

Max. torque: B &C

Nm

1100/900

Clamping torque: B &C

Nm

4000/4000

Measuring resolution: B &C

Arc.sec

±3/±3

Rotation angle B&C

+/-

±100°/±240°

Spindle

Tool Shank


HSK A63

Max.Speed

rpm

24000

Spindle Power S1-100% (S6-40%)

Kw

42 (55)

Spindle Torque S1-100% (S6-40%)

Nm

67 (87)

TCH-19(A100)


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Milling Head(B&C Axis)
Torque motor driver

unit

TCH-19(A100)

Rotation angle B&C

rpm(360°/S)

50/50

Max. torque: B &C

Nm

1100/900

Clamping torque: B &C

Nm

4000/4000

Measuring resolution:B &C

Arc.sec

±3/±3

Rotation angle B&C

+/-

±100°/±240°

Spindle

Tool Shank


HSK A100

Max.Speed

rpm

15000

Spindle Power S1-100%(S6-40%)

Kw

50(65)

Spindle Torque S1-100%(S6-40%)

Nm

96(124)